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Plant Automation

KSi AutoBulk Partner

FarmChem has partnered with KSI to bring state-of-the-art control systems for your liquid loadout facility. We offer solutions from simple valve control, all the way up to complex 24-hour loadout facilities. Today’s bulk facilities require complex chemical/fertilizer mixes and KSI AutoBulk can handle that accurately and efficiently.

What Is AutoBulk?

The KSi AutoBulk platform is a simple, PC-based interface with PLC-based control system that combines scales and mass flow/metering controls into one touch screen, making it the premier liquid automation system in the industry. KSi AutoBulk utilizes wireless connectivity with an HMI user-friendly interface to offer the next generation of in bulk handling technology.

What’s Being Said

From rural bulk protection facilities to aerial application services, KSi AutoBulk facilities are growing across the country.  Take a look below to see photos + videos of the facilities we have installed automation software in, and hear what their staff has to say about it.

Streamlined Billing

This level of automation also allows for integration with agronomy software. Sending new orders and completed orders back and forth between the two interfaces to streamline billing and record-keeping.

Motor Control Center

Motor control centers use the latest electrical technology to control motor starters + VFD drives to start & stop the electric motors with ease. Manual overrides also ensure you never go down during those critical times of year.

Ethernet Connections

Ethernet connections are used between the metering devices, motor control centers, and solenoids. This cuts down on the need for low voltage wiring, resulting in additional savings in electrician costs.

24/7 Access + Loading

This system can be setup with 24/7 access & loading through password and/or RFID. Order numbers + driver information is entered prior to access.

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KSi AutoBulk Features

Thinking Of Automating Your Site? Check Out What Our Bulk  Sites Have To Offer :

KSi AutoBulk Automation

Our sites leverage KSi’s AutoBulk Automation to optimize equipment/hardware design with their user-friendly interface.

Manual Backup

Designed with fail-safe, manual operation mode to use as backup if you ever need it.

24/7 Support

When you build a site with us, KSi offers remote call support 24 hours a day, 7 days a week while in season.

Multi-Device Compatible

Simultaneously handles multiple devices, including mass flow sensors, pulse meters, scales, and weigh tanks.

Dynamic Connections

Ethernet connections from main control panel + wireless connections from PLC boxes to air valves give flexibility in layout / placement.

Accommodates Growth

Our bulk sites are designed with growth in mind, and use software + hardware components that allow your plant to expand as your business grows.

Automation Levels

Check Out Our Different Levels Of Automation To Pick The One That Best Suits Your Needs

Level 1 Automation

Level 1 automation is a simple one-product control. Limited automation with a simple local display showing the meter readout and a printer. This system is perfect for liquid fertilizer loadouts or other simple systems that require precision metering and a printed ticket.

Level 2 Automation

Level 2 automation allows you to fully automate a simple metered device. With this automation package, you can open/close multiple product valves, start/stop motors, read/display meter quantities, and purge the discharge line (if needed). Input product multiple product and customer names to customize the system to your needs.

Level 3 Automation

Level 3 automation combines multiple level 2 systems into one computer control for complete facility automation. Integrate your loadout processes across bulk fertilizers and chemistries, mini-bulk products, and hand-add-ins for comprehensive system control.

Featured Equipment:

Mass Flow Meters

Mass flow meters offer a convenient and accurate way of measuring product. The mass flow meter is measures the density and the weight of the product. They are NTEP certified and legal-for-resale. One mass flow meter can be used for multiple products.

Electromagnetic Meters

Electromagnetic (MAG) flowmeters have been used throughout industries for more than 60 years. These MAG meters are applicable for all conductive liquids, such as water, acids, alkalis, slurries and many others. The MAG meter is best used with single products because of the different product densities and/or viscosities.

Deck Scale Packages

Deck scale packages offer a convenient and accurate way of measuring product. Deck scale packages are NTEP certified and legal-for-resale. Utilize the deck scale to measure product(s), to fill and/or dispense.

Volumetric Flow Meters

Volumetric flow meters offer a convenient and accurate way of measuring product. The flow meter is best used with single products because of the different product densities and/or viscosities. Pulsers can be added for a pulse output. They are NTEP certified and legal-for-resale.

Weigh Tanks & Scales

Weigh tanks and scales offer a convenient and accurate way of measuring product. Both are options NTEP certified and legal-for-resale. Utilize the weigh tanks with a scale to measure product(s), and then dispense. Or utilize a scale to set a container on, and then dispense.

Paddle Wheel Sensors

Paddle wheel sensors are simple and inexpensive to measure product. As product flow by the paddle wheel, the paddle wheel turns creating a signal. The paddle wheel sensors are not NTEP approved, but offer an low-cost option for measuring water or other single product systems.